As demand for deboned leg meat continues to rise, ALPINE (Anatomic Leg Processor Progressive New Evolution) addresses processors’ needs for elevated manufacturing volumes whereas maximizing yield and top quality. The progressive ALPINE module, turning into in Marel’s ACM-NT cut-up line, represents a significant leap forward in anatomic leg processing. Its functionality to maintain up top-level effectivity whereas coping with quite a lot of weights and reducing labor dependency models a model new enterprise customary.
Pretty some superior utilized sciences have been utilized to understand ALPINE’s extreme effectivity, such as a result of the Hip Dislocation Wheel. This distinctive attribute permits for actual administration of the hip tilting movement—needed to achieve an anatomical reduce—with out exerting excessive drive or eradicating the leg from the shackle. It results in improved effectivity and nearly nonexistent leg loss. To further enhance accuracy and reduce errors, ALPINE incorporates superior once more piece separation and detection experience, which prevents incorrectly reduce legs. Optionally, processors can mix a specific module to remove groin pores and pores and skin routinely, meeting specific market requires whereas saving considerable information trimming labor.
Ease of Operation
Equipped with a user-friendly HMI touchscreen, ALPINE makes it easy to enter a recipe that matches the actual traits of the incoming flock. This routinely engages the proper machine settings to supply the perfect potential leg yield. The show display screen moreover reveals effectivity data, enabling processors to observe key metrics resembling once more piece detection, leg loss, and unprocessed legs. Constructed-in machine software program program provides this real-time and historic effectivity data. Such proactive insights lower the need for information intervention and cease downtime. ALPINE’s data-driven technique permits processors to maintain up peak effectivity with minimal need for repairs.
Broad Weight Range with Fixed Outcomes
ALPINE is designed to course of high-yield anatomic legs all through an unprecedented differ of hen weights with out requiring predominant adjustments. This versatility is particularly worthwhile for processors coping with quite a few flock weights, enabling them to optimize operations even in markets that course of large birds. Irrespective of weight fluctuations, the top end result will always be fixed: a high-yield leg. Acceptable with every water-chilled and air-chilled strains, ALPINE merely integrates into current setups and pairs excellently with Marel’s Thigh Fillet System, at a functionality of as a lot as 7,200 merchandise per hour.
Saving Labor
By preserving legs throughout the shackles all via the tactic, ALPINE just about eliminates product drops and minimizes rework, downtime, and labor. Digital operation, automated settings, decreased need for adjustments, and actual effectivity monitoring further highlight its labor-saving advantages. Touchscreen administration and the broad weight differ further contribute to ALPINE’s effectivity, ease of use, and persistently extreme yield.
For additional information, go to marel.com/alpine.